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Item Specification
Product Name Bimetallic Screw
Screw Type Single Screw / Twin Screw (Optional)
Material High Strength Alloy Steel (38CrMoAlA, SACM645, 42CrMo Optional)
Alloy Layer Nickel-Based Alloy / Cobalt-Based Alloy / Tungsten Carbide Alloy
Manufacturing Process Forging → Heat Treatment → Precision Machining → Centrifugal Alloy Casting / PTA Welding → Grinding → Polishing
Screw Diameter Ø20 mm – Ø300 mm
Maximum Length Up to 12,000 mm
L/D Ratio 15:1 – 40:1 (Customized)
Surface Hardness HRC 58–65 (Depending on Alloy Grade)
Core Hardness HB 260–320
Alloy Thickness 1.5–3.0 mm
Surface Roughness Ra ≤0.4 μm
Straightness ≤0.015 mm/1000 mm
Concentricity ≤0.02 mm
Manufacturing Tolerance DIN Standard / Customer Drawing

 

Mechanical Properties

Property Value
Wear Resistance ★★★★★
Corrosion Resistance ★★★★★
Abrasion Resistance Excellent
High Temperature Resistance Excellent
Impact Resistance Excellent
Fatigue Resistance Excellent
Service Life 3–5 Times Longer Than Standard Nitrided Screw

Available Alloy Grades

Alloy Grade Features Suitable Materials
Fe-Based Alloy High wear resistance PP, PE, ABS
Ni-Based Alloy Excellent corrosion resistance PVC, CPVC, Fluoroplastics
WC (Tungsten Carbide) Alloy Extreme wear resistance Glass Fiber Filled Materials
Co-Based Alloy High temperature & corrosion resistance Engineering Plastics
PTA Hardfacing Alloy Excellent wear & impact resistance Recycled Plastics, Mineral Filled Materials

Suitable Processing Materials

Material
PP
PE
HDPE
LDPE
LLDPE
PVC
CPVC
ABS
PS
PA
PC
PET
PBT
PMMA
TPU
EVA
PPS
PEEK
Glass Fiber Reinforced Plastics
Carbon Fiber Reinforced Plastics
Calcium Carbonate Filled Materials
Recycled Plastics

Applications

Industry Application
Injection Molding Automotive Parts, Home Appliances, Electronics
Plastic Extrusion Pipe, Sheet, Film, Profile
Packaging Food Packaging, Medical Packaging
Wire & Cable PVC / XLPE Extrusion
Engineering Plastics High Performance Resin Processing
Recycling Reprocessed Plastic Granulation

Product Advantages

  • High Wear Resistance for Abrasive Materials
  • Excellent Corrosion Resistance Against PVC and Flame Retardants
  • Longer Service Life than Standard Nitrided Screws
  • Stable Plasticizing Performance
  • Improved Melt Homogeneity
  • Lower Maintenance Costs
  • Reduced Machine Downtime
  • Precision Grinding for Smooth Surface Finish
  • Customized Compression Ratio & Mixing Section Available
  • OEM & ODM Manufacturing Supported

Typical Technical Data

Parameter Value
Diameter Range Ø20–300 mm
Maximum Length 12,000 mm
Alloy Thickness 1.5–3.0 mm
Surface Hardness HRC 58–65
Core Hardness HB260–320
Surface Roughness Ra≤0.4 μm
Straightness ≤0.015 mm/1000 mm
Service Life 3–5× Standard Screw
Applicable Machines Injection Molding Machine, Extruder, Blow Molding Machine, Rubber Machine

Why Choose Our Bimetallic Screws?

Our bimetallic screws are manufactured using premium alloy steel and advanced alloy cladding technology to provide outstanding resistance to wear, corrosion, and high-temperature operation. They are specifically designed for processing engineering plastics, glass fiber reinforced materials, recycled plastics, and other highly abrasive or corrosive compounds. With precision machining and strict quality control, our screws ensure stable plasticizing performance, longer service life, and reduced maintenance costs for injection molding machines, extruders, and rubber processing equipment.

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